Information technology promotes quality improvement

For the tire manufacturing industry, labor is intensive, and the production process and product quality are greatly affected by human factors. Information technology can realize collection, supervision, control, tracking and analysis, and promote quality improvement. Shandong Hugerubber Co., Ltd. has made full use of computer network resources to establish a smooth and robust quality information system, and made full use of information technology to complete the whole process control from raw material incoming inspection, manufacturing process control, finished product quality inspection and tracking to customer quality information feedback analysis, so that all departments of the company Suppliers and customers operate as an organic whole.

1. The laboratory integrated database management system can collect and input the original inspection data, automatically generate the inspection report, including the raw and auxiliary material supplier information, material batch information and inspection data information, and form the tire performance inspection information to realize the vertical and horizontal comparison. The vertical is the change of the supplier's own material indicators, Horizontal is the comparison with other suppliers of the same material. Realize the correlation between inspection data and process or finished product quality, data analysis and quality traceability, and trace it to the index data of raw materials. At the same time, optimize and evaluate the supplier's materials.

2. The dense compound inspection, analysis and evaluation system can automatically collect Mooney, scorch inspection data, rheological data, specific gravity, hardness data and glue adhesion data. The automatic grading of rubber results, statistical analysis of rubber data, mixing of rubber by shelf batch, more uniform and stable mixing effect and quality traceability data are tracked to the index data of each truck of rubber.

3. The process parameter acquisition and control system collects the information of internal mixing and batching system. It can collect mixing parameters, weight and quality information of each material, extrusion process parameters, such as revolutions, extrusion temperature, meter weight, single scale weight, steel wire calendering, cutting process parameters, forming process parameters and vulcanization process parameters, such as temperature, time, pressure, etc. Prevent the wrong use of raw materials, rubber, various parts and embryo. All materials and semi-finished products are absolutely first in first out and used in sequence. In case of abnormality, it can automatically alarm or stop production.

4. The finished product inspection, collection and evaluation system automatically weighs the weight of all tires, completes the weight analysis report, and finely controls the weight of each tire. All tire X-ray images are collected to complete tracking and analysis.

5. The tire after-sales service system realizes the statistics, analysis and identification of tire three guarantees claim. Realize the quality statistics and analysis of tire quality and tread pattern in different regions.

While giving full play to information technology, Shandong Hugerubber Co., Ltd. deeply implements the quality management mode, so as to check at all levels and everyone is responsible, so as to control the quality at every source. Regularly organize relevant departments and employees to hold product quality analysis meetings, review, discuss and analyze the recent quality problems, find out the causes of the problems, and form Kanban teaching materials to avoid the recurrence of the same quality problems. Fully implement the reward and punishment measures for product quality, reward the employees who have good suggestions and methods in production quality, and punish the employees who violate the product quality system.

Quality management has no eternal answer, only eternal problems. Quality management is gradually standardized in the process of continuously solving problems. There is no best, only better. Shandong Hongyu Rubber Co., Ltd. strives for excellent quality awareness, carefully creates a famous brand and contributes high-quality products. More heart, just for your smooth journey all the wa